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M&M Work Schedules

Wastewater Treatment Plants

Quarterly

Processes and Equipment

Grit Chamber, Primary and Final Clarifiers, and Chlorine Contact Chambers

·       Dye test to check for short circuiting

Laboratory Tests

·       Analyze grit for total and volatile solids

·       Microscopically examine trickling filter zoogleal mass

·       Analyze lagoon transfer structure effluent for BOD, D.O., pH, settleable solids, suspended solids, ammonia, and nitrates

Semi-Annual

Electrical/Mechanical Equipment

·       Change oils

Þ    Look for metal parts

·       Grease

Chlorinator

·       Clean and inspect pressure regulator

Control Panels

·       Clean and inspect inside of the panel

·       Check resistance

Pumps

·       Piston

Þ    Check drive units and piston alignment and movement

·       Progressive cavity

Þ    Check condition of the stator, rotor, shaft, and pins

Furnace

·       Clean and inspect tubes, firebox, orifices, expansion tanks, and electrode arc gap

·       Clean and inspect heat exchanger (sludge tubes)

Yearly

Processes and Equipment

Channels, Headworks, Screening Devices, Comminuters, Barminuters, Grit Chambers, Primary and Final Clarifiers, Trickling Filters, Activated Sludge Aeration Tanks, Chlorine Contact Chambers, Flow Measuring Devices and Wet Wells

·       Dewater and inspect all tank parts

Chlorination

·       Calibrate scale

·       Replace auxiliary valve, pigtail, gaskets, and O-rings

·       Clean and inspect interior parts of the chlorinator

Anaerobic Digesters

·       Inspect the gas system

·       Have gas meter professionally calibrated

Control Panels

·       Clean and inspect stabs

Pumps

·       Clean and inspect

Þ    Centrifugal

*       Inspect impeller, volute, shaft, and wear sleeve for wear, pitting, and chipping

·       Check tolerances

·       Check and record efficiency

Þ    Hydraulic

Þ    Electrical

Blowers and Compressors

·       Clean and inspect

·       Check tolerances

·       Check and record efficiency

Flow Meter and Recorder

·       Have professionally calibrated

Every Three Years

Anaerobic Digesters

·       Clean tank and inspect equipment

Tips

Greasing

·       Don’t over lubricate

Changing Oil

·       Look for metal parts

Repacking

·       Remove and replace all old packing

Þ    Check for metal bits

·       Properly replace and align lantern ring

Return to M&M Work Schedules

For more information, call 515-232-1663